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Investigation
into the influence of pulse shaping on drilling efficiency
Photon06
Conference Manchester, Institute of Physics, OPD: P1.22,
September 2006
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P
W French 1, M Naeem 2, M Sharp 1and K G Watkins 3
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1
Lairdside Laser Engineering Centre, Campbeltown Rd,
Birkenhead, CH41 9HP, ENGLAND
2 GSI GROUP, Cosford Lane, Swift Valley, Rugby, CV21
1QN, ENGLAND
3 Laser Group, Department of Engineering, University
of Liverpool, Brownlow Street Liverpool, L69 3GH, ENGLAND
Abstract:
Laser percussion drilling is now a
well established material processing technique for producing
holes in certain aerospace components for boundary layer
cooling. Percussion drilling allows a components cycle
time to be reduced compared with the other laser drilling
technique, laser trepanning. This is a very important
factor as some components can have up to 40,000 holes.
One of the major factors that concern the aerospace industry
is the quality of the holes. Hole geometry such as taper,
roundness and variation between holes must be within certain
limits if the component is going to be used in an aero
engine. Other important factors with respect to hole quality
are metallurgical issues concerning recast layer and micro
cracking with in the hole. This paper investigates how
temporal pulse shaping and other factors such as focal
position; gas pressure and gas type can improve laser-drilled
holes. The study uses laser percussion drilling technique
and four different pulse shapes, the square shaped pulse,
the ramping up pulse, the ramping down pulse and the pulse
train. A sensor designed especially to measure the drilling
velocity was used to determine the drilling efficiency
of each laser drilling pulse. Interactions between the
different pulse shapes and other important drilling parameters
were also examined and best-drilling practices is discussed.
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